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Type 150/400
Autopilot
System
Installation Guide
Document number: 81173-3
Date: June 2001
81173_3.book Page i Thursday, June 7, 2001 11:51 AM
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Résumé du contenu

Page 1 - Installation Guide

Type 150/400 Autopilot SystemInstallation GuideDocument number: 81173-3Date: June 200181173_3.book Page i Thursday, June 7, 2001 11:51 AM

Page 2

2 Type 150/400 Autopilot System: Installation GuideStep 1 *Note: The Raymarine GyroPlus yaw sensor measures the boat’s yaw (its rate of tu

Page 3 - Contents

Step 1: Check the Installation Kit 3Step 1Raymarine produces two alternative types of rudder sensor: • the rotary rudder position sensor is suitable f

Page 4

4 Type 150/400 Autopilot System: Installation GuideStep 1• handheld remotes (the ST600R full-function remote control or the SeaTalk handheld remote co

Page 5 - About this handbook

Step 1: Check the Installation Kit 5Step 1 Type 150/400AutopilotSystemInstallationGuideWorldwideDistributors!D5377-1Course computerCourse

Page 6 - Important Information

6 Type 150/400 Autopilot System: Installation GuideStep 2Step 2: Check Locations2.1 Identify suitable locations After reading the followin

Page 7 - Handbook information

Step 2: Check Locations 7Step 2Rotary rudder position sensor location:• suitable base alongside the rudder stock and tiller arm.• so the ball-joints a

Page 8

8 Type 150/400 Autopilot System: Installation GuideStep 2For optimum EMC performance, we recommend that wherever possible:• Raymarine equipment and ca

Page 9

Step 3: Install the Course Computer 9Step 3Step 3: Install the Course ComputerInstalling the course computer involves these tasks:

Page 10 - Rudder position sensor

10 Type 150/400 Autopilot System: Installation GuideStep 33.1 Select the location Suitable locationsThe course computer is designed to be

Page 11 - Control unit

Step 3: Install the Course Computer 11Step 3Unsuitable locationsWARNING:The course computer is NOT designed to be mounted in engine compartments.Do NO

Page 12 - 1.3 Check parts supplied

ii Type 150/400 Autopilot System: Installation GuideAutohelm, HSB (High Speed Bus), SailPilot, SeaTalk and SportPilot are registered trademarks of Ray

Page 13 - Core pack – parts supplied

12 Type 150/400 Autopilot System: Installation GuideStep 33.2 Secure the course computer Follow these steps to secure the course computer:

Page 14 - Step 2: Check Locations

Step 3: Install the Course Computer 13Step 3 Replacing the connector coverTo replace the connector cover:• fit the cover• lock the cover:•

Page 15 - Cabling:

14 Type 150/400 Autopilot System: Installation GuideStep 3Connecting cables to the terminalsPower and Motor terminals• The POWER and MOTOR terminals o

Page 16 - Suppression ferrites

Step 3: Install the Course Computer 15Step 33.4 Attach the power cablesWARNING: Electrical safetyMake sure the power supply is switched off before you

Page 17 - Course computer - main parts

16 Type 150/400 Autopilot System: Installation GuideStep 3 * These specifications apply to the cabling for CR pump solenoids.

Page 18 - 3.1 Select the location

Step 4: Install the Compass 17Step 4Step 4: Install the CompassThis section provides installation instructions for the standard Raymarine fluxgate com

Page 19 - Orientation

18 Type 150/400 Autopilot System: Installation GuideStep 44.1 Select the locationThe compass is primarily designed for mounting below deck on a bulkhe

Page 20 -

Step 4: Install the Compass 19Step 4Finding the most suitable locationTo identify the best compass location on your boat, start at the pitch and roll

Page 21

20 Type 150/400 Autopilot System: Installation GuideStep 44.2 Mount the compass Fluxgate compass - orientationCAUTION:You must mount the f

Page 22 - Using the fuses

Step 4: Install the Compass 21Step 4 4.4 Connecting SeaTalk or NMEA compassesYou can connect SeaTalk or NMEA compasses to the course compu

Page 23 - 3.4 Attach the power cables

Preface iiiContentsAbout this handbook ...vImportant Information ...

Page 24

22 Type 150/400 Autopilot System: Installation GuideStep 5Step 5: Install the Rudder Position SensorNote: Your autopilot system must include either a

Page 25

Step 5: Install the Rudder Position Sensor 23Step 5Ensuring correct alignmentCAUTION:Take care to ensure correct rudder sensor alignment. If the senso

Page 26 - 4.1 Select the location

24 Type 150/400 Autopilot System: Installation GuideStep 5Horizontal alignmentWhen viewed from above (as shown in the previous illustration):• the sen

Page 27 - Steel-hulled boats

Step 5: Install the Rudder Position Sensor 25Step 53. Drill pilot holes using a 3 mm (1/8 in) drill bit.4. Attach the tiller pin to the tiller arm usi

Page 28 - 4.2 Mount the compass

26 Type 150/400 Autopilot System: Installation GuideStep 55.2 Linear rudder position sensor - installationIntroductionThe linear rudder position senso

Page 29 - Red Yellow

Step 5: Install the Rudder Position Sensor 27Step 510. Tighten the hose clamps around the bullhorn ram and the rudder sensor’s barrel. 11. Tighten the

Page 30 - Introduction

28 Type 150/400 Autopilot System: Installation GuideStep 6Step 6: Install the Drive UnitRaymarine produces a wide range of drive units to suit differe

Page 31 - Ensuring correct alignment

Step 7: Install the Control Unit 29Step 7Step 7: Install the Control UnitRaymarine produce a range of control units to suit different boats and user r

Page 32 - Horizontal alignment

30 Type 150/400 Autopilot System: Installation GuideStep 8Step 8: Clamp the CablesWhen you have connected all autopilot system components to the cours

Page 33 - Checking alignment

Step 9: Integrate the System 31Step 9Step 9: Integrate the SystemThis section explains how to connect the autopilot to other equipment and integrate t

Page 34 - Mounting

iv Type 150/400 Autopilot System: Installation GuideAttaching the sensor to the tiller arm ... 24Checking alignmen

Page 35

32 Type 150/400 Autopilot System: Installation GuideStep 99.1 Connecting SeaTalk equipmentYou can use SeaTalk to connect the autopilot system to:• add

Page 36

Step 9: Integrate the System 33Step 9 Isolated control unit, single power supplyIf you have two control units, we recommend that you conne

Page 37

34 Type 150/400 Autopilot System: Installation GuideStep 9Separate course computer and instrument powerAnother option is to provide separate power sup

Page 38

Step 9: Integrate the System 35Step 9 D5394-3Lower HelmConnectNMEA+ to OrangeNMEA- to YellowDistributionPanelSeaTalk BSeaTalk BSeaTalk BSe

Page 39 - Step 9: Integrate the System

36 Type 150/400 Autopilot System: Installation GuideStep 99.2 Connecting NMEA equipmentIf you have equipment on your boat that transmits NMEA 0183 dat

Page 40 - Possible systems

Step 9: Integrate the System 37Step 9 RMBcross track error, bearing to waypoint, distance to waypoint, waypoint numberRMCcourse over groun

Page 41 - SeaTalk B

38 Type 150/400 Autopilot System: Installation GuideStep 9Connect:• the NMEA outputs from the equipment (such as navigators, wind or speed instruments

Page 42 - Typical larger boat system

Step 9: Integrate the System 39Step 9 D5395-1Control unit (rear)NMEA windinstrumentNMEA speedinstrumentSeaTalkSeaTalkType 150

Page 43 - - to Yellow

40 Type 150/400 Autopilot System: Installation GuideStep 99.3 Connecting optional components GyroPlus yaw sensorThe Type 150 and Type 400

Page 44 - 9.2 Connecting NMEA equipment

Step 9: Integrate the System 41Step 9Off switchThe course computer has inputs so you can fit an off switch if required. By closing a circuit, this swi

Page 45

Preface vAbout this handbookWelcome to the installation guide for the Raymarine Type 150/400 autopilot system. This autopilot system will steer your b

Page 46

42 Type 150/400 Autopilot System: Installation GuideStep 9 Selecting clutch voltage (Type 400/400G)Note: All Raymarine 12 V and 24 V drive

Page 47 - Typical NMEA connections

Maintenance 43MaintenanceAll Raymarine products are designed to provide many years of trouble-free operation. We also put them through comprehensive

Page 48 - Wind vane (sail boats)

44 Type 150/400 Autopilot System: Installation GuideEMC, servicing and safety guidelines• Raymarine equipment should be serviced only by authorized Ra

Page 49 - Off switch

Specifications 45Specifications Course computer specificationsNominal supply voltage:Type 150/150GType 400/400G12 V DC (fuse protected at

Page 50 - 9.4 Setting-up the autopilot

46 Type 150/400 Autopilot System: Installation GuideControl unit functionalityDrive clutch output:Type 150/150GType 400/400G4 A at 12 V (fuse protecte

Page 51 - Maintenance

Glossary 47Glossary Term Meaning° degreesAAmpsAST(Advanced Steering Technology) AST (Advanced Steering Technology) is Raymarine’s unique

Page 52 - Product support

48 Type 150/400 Autopilot System: Installation Guideoz ounce (1 oz = 0.028 kg)SeaTalk SeaTalk is Raymarine’s proprietary communication system. It link

Page 53 - Specifications

Index 49AAutopilot systemCore pack parts 4Key components 1–3Optional components 3CCable clamp installation 30CablingCompass 20Course computer power s

Page 54 - Control unit functionality

50 Type 150/400 Autopilot System: Installation GuideFFast heading (HDM) output 37Fault-finding 43Fluxgate compass, See CompassFusesCourse computer 14,

Page 55 - Glossary

Index 51Dimensions 26Mounting 26Rotary installation 22–25Alignment 23Cabling 25Description 22Dimensions 22Location 7, 24Mounting 24Rudder reference,S

Page 56

vi Type 150/400 Autopilot System: Installation GuideImportant InformationWarrantyTo register your new product, please take a few minutes to fill out t

Page 57 - Index 49

52 Type 150/400 Autopilot System: Installation Guide81173_3.book Page 52 Thursday, June 7, 2001 11:51 AM

Page 58

AftCable positionDrill 3 mm (1/8 in)diameter hole(3 positions)D3440-2RudderpositionedamidshipsRudder position sensor templateMaximum perm

Page 59 - Index 51

81173_3.book Page 54 Thursday, June 7, 2001 11:51 AM

Page 60

Document number: 84064-8April 2001Limited Warranty CertificateRaymarine warrants each new Light Marine/Dealer Distributor Product to be of good materi

Page 61

Factory Service CentersUnited States of America UK, Europe, Middle East, Far EastRaymarine Inc22 Cotton Road, Unit DNashua, NH 03063-4219

Page 62

Preface viiYour Raymarine autopilot will add a new dimension to your boating enjoyment. However, it is the skipper’s responsibility to ensure the safe

Page 63 - Limited Warranty Certificate

viii Type 150/400 Autopilot System: Installation Guide Key componentsOther equipmentTypicaldrive unitsOptionsExternal GyroPlusyaw sensorAc

Page 64 - Factory Service Centers

Step 1: Check the Installation Kit 1Step 1Step 1: Check the Installation KitThe first step is to get ready for installation by:• reading through all i

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